震虎精密科技股份有限公司

APPLICATION應用索引

BFR 2刃高移除率球刀

BFR 高移除率球刀,規格:6mm~16mm,塗層:SH
  • 詳細規格下載  Spec. Download
    切削參數下載 Cutting Condition Download      


    SH 超高硬度 & 超高速加工系列 Super High Hardness & Super High Speed Cutting Series 

    適用材料: 鐵材 / 素碳鋼 / 鑄鐵 / 模具鋼 / 合金鋼 / 工具鋼 / 熱處理鋼 / 焊補鋼料
    Application:  ~HRC60/ Iron, Carbon steel, Cast Iron, Alloy Steel, Tool Steel, Heat treatment Steel, Welding Steel
    BFR介紹-1
    • 刀刃平順光滑 SMOOTH radiul relief
    • 奈米超高硬底材、驚異高抗損性、優異耐磨耗性 Superior wear and chipping resistance due to optimally matched coating and carbide material.
    • 全新氮化鋁鈦 A new SH AlTin coating
    • 刃徑容許公差0~-0.02mm Tool diameter tolerance 0~-0.02mm for all size
    • 高效能 High efficient
    • 高精度 High accuracy
    • 長壽命 Long tool life
    高效能、高精度加工 High Efficiency and precision in machining
    ✔加工時間縮減20%~50%可行
    高能率加工 High energy efficiency in machining
    ✔橢圓形狀,切削 Oval Nose shaped, increase the cutting’s contact area
    ✔接觸面積增大 
    ✔加工時間縮減20%~50%可行
    BFR介紹-2

    加工法 1 Method 1
    加工面工具選擇效率良加工 Super smooth finished surface
    加工法 2 Method 2
    走行距離(加工時間縮短)High efficiency milling by oval nose instead of ball end mill
    加工法 3 Method 3
    高效率、低成本替代同R值球型銑刀 The efficiency is equal to one size larger ball

    如何定義刀具形狀?How to define the tool shape?
    大面積粗加工時程式輸入圓鼻刀,取接近R值但無超出R值,殘料如右圖:
    By inputting radius mill approximate corner R, insert R cutting remains processing as shown right is possible for roughing procedures.
    SH介紹-1
    ✓高硬度鋼加工超長壽命
    ✓超高表面硬度·超高速加工
    ✓超高附著薄膜·超高硬度薄膜
    ✓震虎與Ion Bond 技術合作開發
    ✓Long life for high hardness steel
    ✓Super high hardness, super high speed cutting 
    ✓Super high adhesion coating & super high hardness coating

    奈米複合塗層採用奈米晶格靶材,大幅改善附著效果,並且維持更亮的耐磨耗性。
    非常出色地應用在塑膠模,尤其是在NAK鋼加工效率在2倍以上,並且在合金鋼NAK、碳鋼形成超長刀具壽命和高品質加工。
    磨耗係數大幅改善,形成較低的切削溫度,所以乾式切亦削可行,超高速切削亦可行,超高速切削亦可行。
    Nano-composite coating which is improved the adhesion property without making the abrassive property lower by new coating material of nano-crystal.
    Excellent cutting is reached in mahcining plastic moulds, especially in NAK steels with over two times in machining efficiency. Long tool life and precision machining in carbon steels, alloy steels, NAK55 etc.
    Dry cutting applicable, because of less cutting hear bt improving friction propert very much and high speed cutting applicable.