震虎精密科技股份有限公司

APPLICATION應用索引

KTG 2刃超高硬度/高速球刀

SH 超高硬度 & 高速加工系列,規格:0.5R~6R,塗層:SH
  • 詳細規格下載  Spec. Download
    切削參數下載 Cutting Condition Download     
    產品介紹下載 Series Introduction Download
     

    SH 超高硬度 & 超高速加工系列 Super High Hardness & Super High Speed Cutting Series 

    適用材料: 鐵材 / 素碳鋼 / 鑄鐵 / 模具鋼 / 合金鋼 / 工具鋼 / 熱處理鋼 / 焊補鋼料
    Application:  ~HRC60/ Iron, Carbon steel, Cast Iron, Alloy Steel, Tool Steel, Heat treatment Steel, Welding Steel
    SH介紹-1
    ✓高硬度鋼加工超長壽命
    ✓超高表面硬度·超高速加工
    ✓超高附著薄膜·超高硬度薄膜
    ✓震虎與Ion Bond 技術合作開發
    ✓Long life for high hardness steel
    ✓Super high hardness, super high speed cutting 
    ✓Super high adhesion coating & super high hardness coating

     
    • 奈米複合塗層採用奈米晶格靶材,大幅改善附著效果,並且維持更亮的耐磨耗性。
    • 非常出色地應用在塑膠模,尤其是在NAK鋼加工效率在2倍以上,並且在合金鋼NAK、碳鋼形成超長刀具壽命和高品質加工。
    • 磨耗係數大幅改善,形成較低的切削溫度,所以乾式切亦削可行,超高速切削亦可行,超高速切削亦可行。
    • Nano-composite coating which is improved the adhesion property without making the abrassive property lower by new coating material of nano-crystal.
    • Excellent cutting is reached in mahcining plastic moulds, especially in NAK steels with over two times in machining efficiency. Long tool life and precision machining in carbon steels, alloy steels, NAK55 etc.
    • Dry cutting applicable, because of less cutting hear bt improving friction propert very much and high speed cutting applicable.

    SH介紹-2

    采用先進奈米晶格SH塗層,擁有高附著性和高硬度
    Developed NaNo SH Coating of high adhesion and high hardness is adopted.

    ✓長壽命 Long Tool Life
    ✓工具壽命大大提升 The tool life has drastically been improved
    ✓高精度 High Accuracy
    ✓尺寸變化極少,精加工最適合 Less dimensional change, it's suitable for finishing.

    最新幾何刀刃形狀,擁有最高剛性Rx1保證,高精度R倍
    A new geometry is adopted to ensure rigidity and excellent R accuracy & specially cutting edge.

    ✓高能率 High Efficient
    ✓高精度 High Accuracy
    ✓强力重切削粗加工可行 A powerful roughing is available
    ✓高精度超精密加工 Highly accurate finish cutting is possible
    • SH 系列强而有力的表現在形形色色的材質加工,從預熱鋼HR45°到高硬度鋼HRC65°
    • 特別應用在摸具銑削 SH系列表現出無與倫比的超高速精度xian粗加工(超過一般圓鼻刀 3倍以上效率)
    • R精度±0.01mm以下,尺寸磨耗小,高精密度精加工可行
    • The tool exhibits it's power to various materials from pre-harden steel (45 HRC class to high hardness 65 HRC class)
    • Especially for tp make possible the high performance roughing process on molds milling (3 times or more efficient than of a general radius endmill)
    • R tolerance: ±0.01mm. Highly accurate finish cutting is possible
    超高速進給、高能率切削三要素 Ultra high feed cutting
    • R部刃形 Unique Corner Radius Geometry -->高强度 More stable cutting edge
    • 低轉速高送切削 Low Revolution, High Feed Cutting -->低振動 Low vibration
    • 强化刃口 Power Cutting Edge -->長壽命 Longer tool life
    刀具和摸具製造業 Tool and mold manufacturing
    透過SH系列刀具實現 - 增加生產力和競爭力的秘訣 Through SH tool performance - Keys to productivitu and competivity

    高速加工機器 High speed machining
    高剛性機器 Hard machining
    乾事機器 Dry machining

    粗加工 Roughing / 中加工 Semi-finishing :
    減少人員並且免去管理 Maximum use of machine ( 3x8 ) and reduced personnel without surveillance
    精加工 Finishing :
    縮短生產周期​ Cycles as short as possible
    提高生產表面品質 Quality of machined surface